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Injection molding

We provide the best cost effective and high quality injection moldings.
Injection molding is an excellent way to bring out the best in plastics. It is universally used to make complex, finished parts, often in a single step, economically, precisely and with little waste.

If you need injection molded plastic parts, custom injection molded parts, assembled plastic injection molded parts or custom injection molded tooling you’ve come to the right place.

ALKAZ Plastics company provides engineering services, in house mold making, all secondary operations, turnkey contract manufacturing, 80 ton to 1200 ton molding machines and product assembly.

From the highly complex to the straightforward components can be molded in a variety of thermoplastic materials, including Nylon, Noryl, LCP, Polyester, Polycarbonate, Polyethylene, Polypropylene, ABS, Acetal, TPES, PES and PTFE, and where practical the use of reprocessed materials.
We are also able to color these materials if required by liquid, powder or master batch methods. Light assembly work including: ultra-sonic welding, pad printing and hot foil stamping can also be quoted for in addition to the basic molding production.
Plastic molding material selection.

Production of plastic parts

Mamy przyjemność poinformować o wprowadzeniu do naszej oferty nowości , polegającej na innowacyjnym procesie wytwarzania detali z tworzyw sztucznych metodą wtrysku ciśnieniowego - wspomaganego ultradźwiękowo.
Dzięki czemu jesteśmy w stanie , wytwarzać elementy bardziej wytrzymałe w miejscach linii płynięcia. Miejsce to jest zawsze najsłabszym obszarem każdej wypraski z tworzyw sztucznych, dzięki zastosowaniu naszej nowej metody, wytwarzamy mocniejsze detale.

Wdrożenie rozwiązania było możliwe dzięki współfinansowaniu w ramach Programu Operacyjnego Inteligentny Rozwój, z poddziałania 3.2.1. Badania na rynek dofinansowany z Funduszy Europejskich.

Product development support

We offer to our customers complete solutions from design, through construction of injection molds up to the series production of plastic parts. We are guided by the concept focused on the highest quality of the production process and the final product. We are constantly working on the optimization of processes which let us guarantee high quality, timely implementation and affordable price.

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Engineering department

 

Being present  in the market for over 30 years, we can  definitely say that we know how to implement our Clients’ projects effectively. Moreover, we are constantly developing the scope of our services, the quality of produced components and the level of service. We are continously looking for niche services and innovative solutions to fulfill our Customers’ visions and ideas even the most sophisticated ones. Responding quickly to our Clients’ needs and providing them excellent after-sales service is the key to building long-lasting relationships.

 

ULTRASONIC WELDING

 

Ultrasonic welding is an innovative technology for connecting plastics, metals, and fabrics, which uses the energy of ultrasound to create permanent connections between materials. Ultrasonic welding is an innovative technology that is used in many industries i.e. in the automotive industry it can be used to connect bodywork elements, or in the electronics industry to put together various electronic components, such as integrated circuits, printed circuits, or semiconductors.

Its ability to create durable, precise, and aesthetic connections makes it an attractive solution for manufacturers looking for effective methods of connecting different materials. Thanks to the continuous development of this technology, we can expect an increasingly wider use of ultrasonic welding in industry in the future.

 

PAD PRINTING

 

Pad printing is a modern printing technology used to apply patterns and 2D images to all kinds of 3D objects. The pad printing machine is relatively small and equipped with a flexible silicone cushion, the so-called pad, which tamps the paint from the embossed form onto the surface of the object. Using pad printing, patterns can be applied to various materials such as plastic, metal, glass, ceramics or wood. This technology has many applications in various industries, including in the electronics industry to apply markings to the housings of electronic devices.

Pad printing is very precise and allows for the application of details even on small objects. It is also perfect for printing on irregular surfaces. Modern pad printing machines are equipped with advanced control systems that ensure excellent quality and repeatability of patterns.

 

PLASTIC SURFACE FINISHING

 

Surface finishes can enhance the appearance, improve the feel of a surface, or provide additional functional properties to plastic parts. Finishes are available in smooth or polished, semi-gloss, matte, and textured finishes.

The plastic surface finishes table provides clear information on the different surface finishes. As we know, choosing the right injection molded surface finish for your plastic product has several advantages. However, you need to do this as early as possible in the design process. This is because the surface finish will impact the machining process and other decisions. Therefore, it is helpful to work with a plastic injection molding expert who can help you understand the table and ensure that you make the right choice.

 

ASSEMBLY & PACKAGING

 

Packaging and assembly is a process carried out after or during the manufacturing process. It involves the use of a human or machine to assemble components according to the customer’s specification and package them appropriately for safe transport.

Assembly methods available:

– insert molding

– overmolding

– ultrasonic welding

– heating

– sealing with some string

 

We can supply complete sub-assemblies or complete products. This can include packaging the product and implementing a custom packaging. In addition, we can deliver the complete product in bulk directly to your customer. Our packaging and assembly is tailored to your individual requirements. We are open to discussions on the best way to deliver your product to you in the most efficient way possible.

 

ASSEMBLY

 

ASSEMBLY

 

At ALKAZ Plastics we not only manufacture plastic parts, but also we provide several methods of assembly for instance:
– assemply of brass, stainless and steel inserts by
– ultrasonic welding
– heating
– pressing
– and overmolding

Insert molding has become popular in plastic injection molding, being a unique way to combine the mechanical properties of plastic and metal for much stronger components. Insert molding services are an excellent way to reduce assembly time and costs, increase the design flexibility and reliability, and reduce size and weight of the final product.

Insert molding is a process that involves molding thermoplastic material around a brass, stainless or steel insert to create a completed part with multiple materials. Commonly insert molded parts include dials, metal threads and electronic housings.

PACKING

We provide packaging of our products according to individual customer guidelines:
– In retail and bulk packaging
– Sticking labels, decals, codes, holograms
– Inserts flyers, brochures, inserts
– Other works in line with customer expectations