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About us

KNOW ALKAZ PLASTICS

KNOW ALKAZ PLASTICS

YOUR IDEAS TAKE SHAPE

ABOUT US

 

ALKAZ Plastics is an industry leader providing injection molding solutions to our Clients. The company has been working  for over 30 years in that industry what results in our reach experience and huge practical knowledge. We are a family company located in north-eastern region of Poland, Olsztyn. We offer one-stop manufacturing solutions which provides clients with diversified production and engineering services. Our company can provide services like post-process manufacturing, metal and electronics assembly, mold design, mold manufacturing, plastic parts design and injection molding of plastic compomponents for automotive, lighting nad electrical industry,  industrial electronics, domestic  consumer goods, medical equipment and other fields.

 

OUR FACILITIES

 

ALKAZ Plastics Company, is a full-service custom plastic injection molding facility. Our goal is to be your partner. We make it possible to design, manufacture, store and distribute products not only in Poland but also all over the world at prices that are internationally competitive. Whether your product is still just a concept, an improvement on an existing product or part, or it is currently being produced but you are working with multiple vendors from design to distribution, we are here to streamline the process for you. Because we offer all of these services under one entity, we can provide existing manufacturers an all-in-one design to distribution solution to grow and improve their businesses.

Whether you have existing tooling or need us to help you with your design, we are ready to partner with you. From design to distribution, we will be with you every step of the way. We provide part design services, mold design, production, assembly, packaging, bulk shipments and fulfillment from our warehouse in Poland. Our dedicated Customer Service and Sales teams ensure that our customers receive individual attention and care throughout the entire process.

 

WHY CHOOSE US

 

Over the past 30 years, we’ve manufactured billions of plastic injection molded parts for a global customer base. Our innovative approach to injection molding takes advantage of the latest technology to compete and beat overseas competition. All of our plastic parts are Made in Poland. If you already have molds built, ALKAZ Plastics can retrofit molds into our machines and begin molding your components. If not, we can develop a new design or analyze your existing design, build your mold, and manufacture your plastic injection molded parts.

 

WHAT MAKES US UNIQUE

 

If you need thousands of plastic parts for your project, you’ve arrived at the right plant. With years of experience in the injection molding business, our attention to detail and project management procedures assure delivery of quality parts, on time. Our experienced plastic part designers will develop your 3D CAD model from initial concept, or evaluate your current design for manufacturing.

During the DFM process, we’ll work with you to eliminate part features that are known to increase mold costs and add features that optimize part accuracy and cosmetic appearance. Once your design is optimized for injection molding ALKAZ Plastics will provide the best mold making option for your project. We have automated more of our manufacturing processes to consistently produce high quality, low cost plastic components. Watching your project become successful is important to us. If you’re successful, we’re successful. ALKAZ Plastics Team has a strong reputation of doing whatever it takes to get the job done on time, and with zero defects.

ALKAZ Plastics is a full service custom injection molding company which can provide competitive pricing and experience to offer you several unique ways of tooling up your application. Custom molding commissions benefit from the company‘s many years of injection molding and tooling expertise, with full technical support available at all stages of development.

The advantages we bring to our costumer include:
* Short lead times
* Small and large lot sizes
* Fast and elastic operation
* A quality of delivery second to none
* Competitive pricing

QUALITY ASSURANCE

QUALITY PLASTICS AND ENGINEERING

 

ALKAZ Plastics is an ISO 9001:2015 and IATF 16949 certified compliant quality plastics and engineering facility. Our processes ensure that our product is delivered on time and with zero defects. Quality is embedded in our culture and starts with the professionalism of our administrative staff, to each operator, and through out the engineering department. ALKAZ Plastics Team truly understands what it takes to manufacturing a quality part not only the first time, but every time.

 

QUALITY CONTROL

 

Each part produced in our facility undergoes a first article inspection. Our quality plastics and engineering team will perform a first article inspection based on our quality checklist and criteria approved by our customers. Together we will define what is acceptable as a quality part and generate a part specification. Parts are checked for dimensional accuracy, functionally, key features, and cosmetic defects. Rejected parts are quarantined, reground, and recycled. Once customer approval is received on the sample parts, the job is scheduled or immediately begins production.

Once the job is in production, in-process inspections are done at predefined intervals. Parts are randomly sampled and inspected to verify they are in compliance with the part specification. Inspection information is stored in our automated enterprise resource planning system. Any part or mold issues are noted and will be addressed during the run and again at the end of the run before the mold is stored. Good parts are shipped and bad parts are reground and recycled.

 

METROLOGY AREA INCLUDES:

MEASUREMENT DEVICES

 

Metrology technology plays a key role in the production of components for industries where extremely high levels of precision are required, such as medical, automotive and electronics. As quality requirements have increased, the human eye has become incapable of measuring tolerances with the precision necessary to produce the highest quality parts. At ALKAZ Plastics, manufactured components are inspected by a team of metrology technicians who, using appropriate instrumentation, can ensure that the specifications required for the finished product have been met.

We own our measurement laboratory equipped with:

  • KEYENCE Image Dimension Measurements Performed in Seconds. It drastically reduces the amount of time and effort required for inspection. With conventional methods, measurement time increases in relation to the amount of dimensions taken. With the IM Series, up to 99 dimensions can be measured in seconds.
  • HEXAGON Absolute Arm 7-Axis 3D scanning which delivers tactile probing and laser scanning in a uniquely ergonomic package. It’s the clear choice for high-end portable measurement applications. With usability central to its design, this is an articulating measuring arm that can’t be beaten when it comes to ease of movement and ease of measurement.

 

TESTING EQUIPMENT

 

  • Calipers and micrometers
  • Gauge blocks
  • Height gauge
  • Feeler gauge
  • Pin gauges
  • Protractors
  • Gloss unit meter
  • RAL/Pantone color charts
  • Granite block inspection table
  • Thread, ring and plug Go/No-Go gauges

 

OUR MACHINES

OUR INJECTION  MOLDING MACHINES

 

We know that the requirements of our clients and the the products they produce are versatile. At ALKAZ Plastics, we see ourselves as a turnkey solution provider. We support our customers with their challenges. Our injection molding machines stand for efficiency, quality and reliability. Our product portfolio ranges from 70t to 2100t clamping force. It includes injection molding machines with horizontal or vertical injection units. Our manufacturing facility is equipped with modern, numerically controlled injection molding machines with clamping force from 70t to 8100tons. It includes injection molding machines with  horizontal, vertical and 2K machines units with a shot weight ranging from 1g up to 8100g.

 

Professional customer service, flexibility, punctuality and quality – for us this is the base of the successful implementation of the project. Modernly equipped tool room design office and ensure the feasibility of each project, both standard and non-standard. We make plastic products for virtually every purpose and almost any degree of complexity. We work 24 hours a day, 5 days a week in three shifts. An essential part of any process taking place in ALKAZ Plastics and every product produced here is quality controlled according to ISO 9001: 2015 and IATF 16949.  Our factory is adapted to both the production of small batches of parts, as well as for the mass production of plastic components.

PERIPHERIAL DEVICES

As required in the production processes we are using  different types of peripheral-type dispensers dye and additives for plastics, mixers, dryers and other guarantee bench obtain the desired final state of the detail, a stable for the entire series. This is a key issue for the continuing high quality of production.

ALKAZ is using dyed  plastics which  are allowed to a number of plastics, including ABS, SAN, ASA, PA, PC, PC / ABS, PA / ABS, PMMA, LCP, TPE, PEBA, LDPE, HDPE, PP, PS and PVC. Materials used for the production may be further supplemented with additives such as glass fibers, minerals, talc, calcium dioxide, raw materials to give special characteristics, such as improved UV stabilization, anti-static, etc. Raw material and these additives are chosen wisely in order to meet the demands faced by the product. Typical requirements include:

  • temperature resistance,
  • resistance to weather conditions
  • light fastness
  • resistance to aggressive external environment
  • high impact strength,
  • flexibility and tightness.

CAREER

JOIN ALKAZ Plastics TEAM

 

As a dynamic and growing company, we are looking for ambitious, open-minded, energetic and motivated individuals interested in working in plastics engineering to join our team. We do appreciate of our team engagement and ambition so we offer them additional trainings and courses. We want to improve their qualifications and create possibilities of being promoted. We are committed to providing a friendly, creative and diverse work environment that enables our team members to grow comprehensively as the ALKAZ Plastics does.

If you want to work in a collaborative environment where opportunities are offered, skills are stretched and excellence is rewarded, you might be exactly who we’re looking for.

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