About us

YOUR IDEAS TAKE SHAPE

ABOUT ALKAZ Plastics

ALKAZ Plastics is an industry leader providing injection molding solutions to our Clients. The company has been working  for over 30 years in that industry what results in our reach experience and huge practical knowledge. We are a family company located in north-eastern region of Poland, Olsztyn. We offer one-stop manufacturing solutions which provides clients with diversified production and engineering services. Our company can provide services like post-process manufacturing, metal and electronics assembly, mold design, mold manufacturing, plastic parts design and injection molding of plastic compomponents for automotive, lighting nad electrical industry,  industrial electronics, domestic  consumer goods, medical equipment and other fields.

• We are a family company with 30 years of experience
• Nearly 160 customers from UE have trusted us
• Over 1500 successfully completed projects
• We have produced nearly 1600 injection molds
• We service industries with rigorous requirements

OUR FACILITIES

ALKAZ Plastics Company, is a full-service custom plastic injection molding facility. Our goal is to be your partner. We make it possible to design, manufacture, store and distribute products not only in Poland but also all over the world at prices that are internationally competitive. Whether your product is still just a concept, an improvement on an existing product or part, or it is currently being produced but you are working with multiple vendors from design to distribution, we are here to streamline the process for you. Because we offer all of these services under one entity, we can provide existing manufacturers an all-in-one design to distribution solution to grow and improve their businesses.

Whether you have existing tooling or need us to help you with your design, we are ready to partner with you. From design to distribution, we will be with you every step of the way. We provide part design services, mold design, production, assembly, packaging, bulk shipments and fulfillment from our warehouse in Poland. Our dedicated Customer Service and Sales teams ensure that our customers receive individual attention and care throughout the entire process.

WHY CHOOSE US

Over the past 30 years, we’ve manufactured billions of plastic injection molded parts for a global customer base. Our innovative approach to injection molding takes advantage of the latest technology to compete and beat overseas competition. All of our plastic parts are Made in Poland. If you already have molds built, ALKAZ Plastics can retrofit molds into our machines and begin molding your components. If not, we can develop a new design or analyze your existing design, build your mold, and manufacture your plastic injection molded parts.

WHAT MAKES US UNIQUE

If you need thousands of plastic parts for your project, you’ve arrived at the right plant. With years of experience in the injection molding business, our attention to detail and project management procedures assure delivery of quality parts, on time. Our experienced plastic part designers will develop your 3D CAD model from initial concept, or evaluate your current design for manufacturing.

During the DFM process, we’ll work with you to eliminate part features that are known to increase mold costs and add features that optimize part accuracy and cosmetic appearance. Once your design is optimized for injection molding ALKAZ Plastics will provide the best mold making option for your project. We have automated more of our manufacturing processes to consistently produce high quality, low cost plastic components. Watching your project become successful is important to us. If you’re successful, we’re successful. ALKAZ Plastics Team has a strong reputation of doing whatever it takes to get the job done on time, and with zero defects.

TECHNOLOGY

• injection mold design
• injection mold production
• horizontal and vertical injection molding
• overmolding
• insert molding
• 2K  injection molding
• automation of production processes
• ultrasonic welding
• pad printing

EXTENSIVE POSSIBILITIES

OUR MACHINES

• 50 modern injection machines, including 5 vertical and 3 two-component
• with clamping force from 70 to 2100 tons
• possibility of producing parts weighing from 1 to 8100 g

PRODUCTION CAPABILITIES

• mass production
• medium and short production series
• production on entrusted molds
• production of transparent components
• production of large-size parts
• assembly of components

TEAM

240 employees
internal team of technical designers and engineers
possibility of communicating with project managers in Polish, English and German
work in 3 shifts 5 days a week

INNOVATIONS AT ALKAZ Plastics

At ALKAZ Plastics, INNOVATIONS accompany us every day, and this is how we run our business. We are continuously developing new ways of improving and expanding our services for increasingly demanding customers. It is how we produce high precision parts for industries that expect impeccable aesthetics, while maintaining high strength and functionality. Every day we take on increasingly more difficult projects for our customers. Why? The challenge of working on precise, complex projects, is rewarded by the SATISFACTION of producing something BRILLIANT from seemingly simple “plastic”. Not everybody knows that the possibilities of plastic injection molding are endless.  Being aware of this, we participate in trade shows which showcase breakthrough technologies in machine and device engineering, automation, recycling technologies and energy efficiency. This helps us to optimize our production processes and make them more resource-efficient. We do our best to implement as many INNOVATIONS as possible into the services that ALKAZ Plastics offers to customers.

QUALITY PLASTICS AND ENGINEERING

ALKAZ Plastics is an ISO 9001:2015 and IATF 16949 certified compliant quality plastics and engineering facility. Our processes ensure that our product is delivered on time and with zero defects. Quality is embedded in our culture and starts with the professionalism of our administrative staff, to each operator, and through out the engineering department. ALKAZ Plastics Team truly understands what it takes to manufacturing a quality part not only the first time, but every time.

QUALITY CONTROL

Each part produced in our facility undergoes a first article inspection. Our quality plastics and engineering team will perform a first article inspection based on our quality checklist and criteria approved by our customers. Together we will define what is acceptable as a quality part and generate a part specification. Parts are checked for dimensional accuracy, functionally, key features, and cosmetic defects. Rejected parts are quarantined, reground, and recycled. Once customer approval is received on the sample parts, the job is scheduled or immediately begins production.

Once the job is in production, in-process inspections are done at predefined intervals. Parts are randomly sampled and inspected to verify they are in compliance with the part specification. Inspection information is stored in our automated enterprise resource planning system. Any part or mold issues are noted and will be addressed during the run and again at the end of the run before the mold is stored. Good parts are shipped and bad parts are reground and recycled.

METROLOGY AREA

N

MEASUREMENT DEVICES

Metrology technology plays a key role in the production of components for industries where extremely high levels of precision are required, such as medical, automotive and electronics. As quality requirements have increased, the human eye has become incapable of measuring tolerances with the precision necessary to produce the highest quality parts. At ALKAZ Plastics, manufactured components are inspected by a team of metrology technicians who, using appropriate instrumentation, can ensure that the specifications required for the finished product have been met.

We own our measurement laboratory equipped with:

• KEYENCE Image Dimension Measurements Performed in Seconds. It drastically reduces the amount of time and effort required for inspection. With conventional methods, measurement time increases in relation to the amount of dimensions taken. With the IM Series, up to 99 dimensions can be measured in seconds.
• HEXAGON Absolute Arm 7-Axis 3D scanning which delivers tactile probing and laser scanning in a uniquely ergonomic package. It’s the clear choice for high-end portable measurement applications. With usability central to its design, this is an articulating measuring arm that can’t be beaten when it comes to ease of movement and ease of measurement.

TESTING EQUIPMENT

• Calipers and micrometers
• Gauge blocks
• Height gauge
• Feeler gauge
• Pin gauges
• Protractors
• Gloss unit meter
• RAL/Pantone color charts
• Granite block inspection table
• Thread, ring and plug Go/No-Go gauges

PRODUCTION ON ENTRUSTED MOLDS

PRODUCTION ON MOLDS ENTRUSTED BY THE CUSTOMER

At ALKAZ Plastics injection molding plant, we also produce plastic parts on injection molds provided by our customers. We are happy to cooperate with customers who produce molds themselves in Chinese or other tool shops, and after their transport to Poland, need support in their launch and further mass production. In our plant, we carry out production on entrusted molds and we have extensive experience in this area.

All injection molds serviced by ALKAZ Plastics are regularly cleaned and maintained. The professional tool workshop is equipped with modern equipment to maintain molds in the best condition, including:

• ultrasonic mold cleaning machine
• laser mold cleaning machine
• dry ice cleaning machine
• cooling channel cleaning machine

The experienced team of the workshop takes care of the efficiency of all these tools and constantly monitors the condition of the injection molds and we respond if necessary. We offer tool servicing and modifications regardless of whether the mold was made by us or by another tool shop, in Poland or abroad. We know perfectly well that maintaining these precision tools clean and efficient is crucial to the profitability of our customers’ production ventures.

INJECTION MOLDING SERVICES FOR INDUSTRIES

INJECTION-MOLDED CUSTOM PLASTIC PARTS 

We are a service injection molding company. We supply precise injection molds and plastic components to many industries that meet the highest requirements of our customers. We achieve effectiveness in implementing complex projects, among others, by using the latest, innovative technology and the most modern injection molding machines.

We offer specialist knowledge and experience as well as services in the design and production of injection molds, production of plastic components, also on  entrasted molds, custom injection molding and a range of additional post-production services. We carry out factory acceptance tests and prototype validation, production and assembly of molded plastic elements for many industries including automotive, electronics, lighting, electrical, household and medical technology. At the request of customers, we adapt our products to their individual needs, using special colours or performing individual marking. We provide packaging, packaging, final assembly services, as well as express shipping of products to any place in the world.

PRECISION MOLDED PLASTIC PARTS & MOLDS

WE PRODUCE PLASTIC PARTS FOR MANY INDUSTRIES: 

• automotive
• electrical industry
• lighting industry
• consumer and technical electronics
• household goods
• components for medical equipment

TECHNOLOGICAL INNOVATIONS

INNOVATIONS, RESEARCH AND DEVELOPMENT

Constant search for and implementation of technological innovations is the path we have been following at ALKAZ Plastics for years. This is our idea for systematic development, at a pace that the market and our persistent work allow us to achieve. Every day we take up challenges and implement them effectively and with satisfaction. We use our knowledge and experience supported by modern, innovative technology.

PROGRESS IN INJECTION MOLDING TECHNOLOGY

In recent years, the injection molding industry has undergone significant transformations driven by technological progress, which aims to improve efficiency and productivity in the production process. These advances focus on, among others: on:

• increased precision
• better quality control
• improved efficiency and productivity
• optimization of production processes
• material innovations

PRECISION IN INJECTION MOLDING

The pursuit of precision in injection molding has enabled the production of complex components that are key to industries such as automotive, medical devices and electronics. The accuracy and repeatability of precision components, shape accuracy, surface quality, part weight or microstructure – precision injection molding has many aspects. Plastic parts are finding new applications, and the requirements for them are becoming increasingly higher. With the right plasticizing and software solutions, as well as injection molding processes, at ALKAZ Plastics we can raise precision injection molding to a new level.

QUALITY CONTROL IN INJECTION MOLDING

Quality control is a key element of the plastic injection molding process. Integrating advanced monitoring systems plays a key role in ensuring consistent production and reducing defects in molded products. Managing production in a way that eliminates waste and maximizes customer value streamlines the production process by minimizing waste, increasing efficiency, and optimizing resource utilization. Analyzing real-time data from the production process allows manufacturers to optimize the injection molding process, identify potential issues or deviations, and make immediate changes to ensure efficient and accurate production.

REAL-TIME MONITORING SYSTEM

Real-time monitoring systems significantly improve the plastic injection molding process. By continuously tracking and analyzing key process parameters such as temperature, injection pressure, and cycle time, these monitoring systems ensure consistent and efficient production while minimizing waste and maximizing productivity.

ROBOTICS AND AUTOMATION

The integration of robotics and automation in plastic injection molding has resulted in significant improvements in efficiency and productivity. By automating various aspects of the injection molding process, such as insert handling, part placement and removal, manufacturers can achieve faster production cycles, reduce the risk of errors and increase overall efficiency.

RECYCLING

Promoting sustainability in plastic injection molding requires recycling and reuse practices. By breaking down post-production waste and returning it to the injection molding machine, manufacturers can recycle and reuse plastic materials, reducing waste and promoting a more sustainable manufacturing process. Additionally, plastic components can be melted down into pellets for reuse in the molding process, further reducing waste and conserving resources.

ADVANCED SOFTWARE

Advanced software tools play a key role in improving mold design, including the mold cavity, in plastic injection molding. By enabling simulation, optimization and collaborative design platforms, as well as customization through additive manufacturing, these tools enable manufacturers to create better quality products and optimize manufacturing processes.

HIGHEST QUALITY MATERIALS

The development of high-quality materials in plastic injection molding, including a variety of plastic material options, has opened up new frontiers in product design and functionality. From high-performance thermoplastics and composites to smart polymers, these innovative materials are changing the way plastic products are designed and manufactured.

By leveraging the latest technological innovations in our injection molding facility, significant improvements in production efficiency, quality, and profitability can be achieved. We do all of this with our customers in mind. We are a service injection molding facility and we strive to provide you with a complete, professional and optimized service during the implementation of production projects.

JOIN ALKAZ Plastics TEAM

As a dynamic and growing company, we are looking for ambitious, open-minded, energetic and motivated individuals interested in working in plastics engineering to join our team. We do appreciate of our team engagement and ambition so we offer them additional trainings and courses. We want to improve their qualifications and create possibilities of being promoted. We are committed to providing a friendly, creative and diverse work environment that enables our team members to grow comprehensively as the ALKAZ Plastics does.

If you want to work in a collaborative environment where opportunities are offered, skills are stretched and excellence is rewarded, you might be exactly who we’re looking for.

CURRENTLY, WE ARE HIRING FOR POSITIONS:

• Injection machine setter
• Injection process engineer/technologis
• Quality control department leader
• Quality control department specialist
• Project Manager
• Maintenance manager
• Production coordinator
• Accountant
• Tool locksmith

INJECTION PROCESS ENGINEER

Job description:

• defining guidelines for injection molding machines and peripheral devices
• participating in the implementation of new injection processes and adaptation of new technologies
• supervising and optimizing equipment and processes in relation to quality standards and norms
• participating in design meetings
• proposing solutions and assessing equipment specifications in terms of design requirements
• searching for and implementing innovative solutions to optimize injection processes
• proposing solutions and participating in the implementation of continuous improvement tools
• defining guidelines during the design and construction of injection moldscollecting injection molds from external suppliers

Our requirements:

• technical education (higher education preferred)
• experience in injection process validation
• experience in the plastic injection process and construction of injection molds
• knowledge of operating injection machines and peripheral equipment
• analytical thinking skills
• ability to read 2D, 3D technical and design documentation
• knowledge of CAD programs – a plus welcome

We offer:

• stable employment based on an employment contract or B2B
• work in a dynamically developing company operating on international markets
• a pleasant working atmosphere, a climate of diligence and reliability
• participation in interesting, innovative projects
• the possibility of joining group insurance

Interested persons are requested to send their applications using the apply button.

Please contact me: ewa.wolodkowicz@alkaz.pl

ADVANCED ENGINEERING

PRECISION ENGINEERING FOR ADVANCED MANUFACTURING TECHNOLOGY

AT ALKAZ Plastics, INNOVATIONS accompany us every day. This is the style of running our business that we have developed. It is a way to continuously develop the company, a way to improve and expand the range of services and possibilities for our increasingly demanding customers. It is a way to achieve high and still higher precision in the production projects implemented for industries that expect impeccable aesthetics while maintaining high strength and functionality parameters.

WHY DO WE DO IT?

Every day we decide to take on increasingly difficult production challenges. Why? – the hardship of working on precise, complex projects is compensated by SATISFACTION when we manage to produce something BRILLIANT from seemingly simple “plastic”. We know that the possibilities of that synthetic material have probably no limits. With full awareness, we participate in fairs presenting breakthrough achievements in areas that have direct application in machine and device engineering, such as automation, recycling technologies and energy efficiency. This enables companies to optimize their production processes and make them more resource-efficient.